Pan-Pioneer supply variety of stranding and bunching machines, such as bow stranding and bunching machine, tubular stranding and bunching machine, armoring machine, laying up machine, screening machine, Lan cable
PAN-PIONEER Co., Ltd.
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Cable / Wire stranding and bunching Machine Division

Pan-Pioneer promote our variety of stranding and bunching and  bunching machine for different applications. During this slight-profit years, We devote a lot of efforts on design and manufacturering for cost-down without sacrificing anything. For each stranding and bunching machine models we have different options for different applications. We also offer custom-design service for special need from Buyers. This  bunching machine is based on our knowledge to cable manufacturing and well-experienced design team group who can satisfy customers with design of creativity.

Starting from 500mm ,560mm and 630mm high speed bunching machine , 800mm 1000mm 1250mm and 1600mm double twister bunching machines, with variety of devices and accessories,  Pan-Pioneer provide complete line-up Bunching / Double Twisting stranding and bunching machine for customer satisfactory. All these Bunching / Double Twisting machines are designed for with a user-friendly oriented operation, such as Hydraulic Front loading / Loading (which means no cranes needed ) lifter , TFT screen monitor for information display 

The pitch range of each stranding and bunching machine are custom-designated available.  bunching machine  pitches are set by changing the transmission gears which are easily replaced by just a simple wrench. By selecting the different gear ratio , operators can setup the  stranding and bunching machine pitches of the products they need. The purpose of the stranding and bunching machine  design this way instead of setting on the touch-screen-monitor with two independent motors (this model is an option) is because : 

  First of all, most of time , customers need only some bunching machine specific pitches and mechanical linking (by gears), putting an ¡§screen¡¨ sometimes will attract operators curiosity to ¡§try¡¨ the monitor and damages caused by these ¡¨innocent¡¨ movement. The lost of you is not replacing a new monitor only but you loose the precious time for production. 

Secondarily , The demand of ¡§high accuracy¡¨ products is required nowadays, this is more critical for making communication cable , such as pairing  stranding and bunching machine telephone cable ,CAT5A, CAT6, CAT7 LAN cable ,or SATA cable. With the bandwidth requirement is getting higher and higher. Under such circumstances , gear-linking stranding and bunching machine has much better performance than so called ¡§synchronization¡¨ multi-motor system. The weakness of multi-motor system can be seen especially during the speed ramping up / down period of time or emergency stop activated , the consistency of the products is highly questioned . 

Finally , for some developing countries , such as South-Eastern Asia  stranding and bunching machine , Middle Asia , Africa, South America¡Ketc , maintenances is more difficult  stranding and bunching machine  , this situation is more obviously since they are short of parts and technology, Mechanical parts for them is much easier for them rather than electronic devices because  electronics  devices are difficult to find substitutes which delay production. Mechanical parts are much easier  stranding and bunching machine to find replacements or made from local workshop 

  Another stranding and bunching machine with high efficiency is  so called SKIP(BOW) type stranding and bunching machine. This stranding and bunching is designed especially for 3-4 core cables stranded together.

This model is a substitute of traditional and low speed planetary laying up stranding and bunching machine. This efficiency this stranding and bunching machine performs can up to 10 times of planetary laying up stranding and bunching machine in some cases with ¡§BACK TWIST¡¨ merit.

 

Another stranding and bunching machine with ¡§BACK TWIST¡¨ functionality is the most famous stranding and bunching machine- Tubular stranding and bunching machine. Just like it name, the center of this stranding and bunching machine is like a tube inside which the payoff bobbins being placed. This stranding and bunching machine is especially for high quality products without scarifying  production speed. It is most suitable for 1+6 , 1+6+12 copper wire stranded the bunching machine / double twister stranding and bunching machine can not perform well.

  Those stranding and bunching machine showing above are like light-weight boxers comparing to the stranding and bunching machine introduced here. The first one is the most demanded machine : Rigid stranding and bunching machine.Rigid stranding and bunching machine , to power cable makers, are a necessities since this Laying up machine is for multi-layer wire stranding and bunching machine . This full line of this Laying up machine can strand 1+6 , 1+6+12, 1+6+12+18, and 1+6+12+18+24 wires .stranded from 1 to 4 layers with alternative stranding and bunching machine directions, except the applications showing above, this Laying up machine can achieve more layer products by just going through thisLaying up machine twice, such as 91 wires with 5-layers stranded wires.

   Since this stranding and bunching machine is a huge amount of investment to cable factory, different applications should be performed on this stranding and bunching stranding and bunching machine as well , such as Armoring , Sector cable with pre-twist pitch, and compact the core wires before stranding and bunching machine. We have stranding and bunching machine with Side loading ¡V unloading , manual / auto loading modes as an option for customer.

  Under some special circumstances, such as  armoring / screening application which rigid stranding and bunching machine can not achieve, Screening machine become one of the choices for customer.

Normally this machine is working with couple taping machine warping the armored immediately after it being armored. This machine showing here with our pride are the biggest screening machine we make in Asia and we are the only one who are capable of making this machine in Asia cable machinery manufacturing. This machine showing here is 96 bobbin in one stranding and bunching machine cage , bobbin size can up to 450mm. This machine is also equipped with a side-loading / unloading device for automation.

    If special cable with ¡§BACK TWIST¡¨ is necessary, Laying up machine may be their best choices. This is especially can be seen on 1+3 ,1+4, or even 1+1+3 Sector-type cables which is the stand specification in some countries. When conductor being preformed by the rigid stranding and bunching machine, after extrusion process, Planetary laying up machine is the one and the best one for Laying-up these ¡§sector¡¨ shape cable into a round one. By making this cable , our laying-up machine are equipped with position / angle sensor to detect the laying-up angle of each one of the cables to make sure the perfect ¡§round shape¡¨ cable being made. These stranding and bunching machine sensors can adjust the cable feeding angle automatically. This is a great beneficiate for cable production and we are one of the few who know how to make it perfectly with efficiency.

   The final one is the most heavy-duty one ¡V Drum twisting machine line. With co-accessories This machine is designed for  multi-purpose applications . If it is equipped with sub-payoff stands then it can be cable laying up machine . If it is equipped with steel wire basket payoff stands , it can act like a armoring machine. It can also laying up a bunch of telephone wires ( split into some sub bunches) into one major core. The disadvantage of this machine is the huge scale which need a lot of space and investment . Since it is a giant stranding and bunching machine, production speed is also one of its flaw. Even though the disadvantages showing above, this model is still one of the most important equipments when we evaluate the capability of production because thisstranding and bunching machine offer non-back twist functionality which cannot achieve.

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  strander, stranding and bunching, armoring, and  rigid stranding and bunching machines are heavy-duty stranding and bunching machines, which need more capital and budget. If you make special cable, building wire, or automotive harness then you do not need stranding and bunching special cable with ¡§BACK TWIST¡¨ is necessary, Laying up machine may be their best choices. This is especially can be seen on 1+3 ,1+4, or even 1+1+3 Sector-type cables which is the stand specification in some countries. When conductor being preformed by the rigid stranding and bunching machine, after extrusion process, Planetary laying up machine is the one and the best one for Laying-up these ¡§sector¡¨ shape cable into a round one. By making this cable , our laying-up stranding and bunching are equipped with position or  angle sensor to detect the laying-up angle of each one of the cables to make sure the perfect ¡§round shape¡¨ cable being made. These sensors can adjust the cable feeding angle automatically. This is a great beneficiate for cable production and we are one of the few who know how to make it perfectly with efficiency.skip, bow, tubular, screening, bunching, double twister , single twister stranding and bunching machine.

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