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90mm extruder

Features:

1.1.) Type:

1.1.1.) For Model EV-32V, vertical type with triangle legs with short space for color stripping only

1.1.2.) For Model EV-32-40-50, horizontal compact type with three directions free portable support stand

1.2.) Application: to combine with main extrusion line for PVC/LDPE wire color stripping and/or skin sheathing

1.3.) Screw: BM type, C/R: 3.0

1.4.) Driven motor: AC motor c/w Inverter

 

2.] Machine composition:

2.1.) Striping extruder..... 1 set

2.2.) Injection point..... 1 set

2.3.) Auto-Loading Hopper..... 1 set

2.4.) Operation panel w/ cabinet..... 1 set

2.5.) Portable support stand..... 1 set

 


3.]  Detail specifications:

3.1.) Main body of extruder:

3.1.1.) Screw type:

a.) Single thread compression type for color stripping

b.) BM Double thread compression type for skin sheathing

3.1.2.) Screw material:

a.) Material used: SACM1

b.) Treatment: to be nitrogenous treated after precision processing for screw thread and hard chrome plating for concave portion. hardness up to 80Hs

3.1.3.) Cylinder:

a.) Material: SACM 1

b.) Treatment: to be treated after precision processing, hardness up to 90HS

3.1.4.) Gear box:

a.) Box: a reduction worm gear box to be fitted on the support stand

b.) Transmission: flange type AC motor > gear box > screw

3.1.5.) Injection point:

a.) Type: screw joint type fix to the die holder of main extruder from top direction of the main cross head

b.) Clamp of x-head: 4 bolts lock type

3.1.6.) Hopper:

a.) Type: cone type

b.) Capacity: 12kg for EV-32 & EV-40, 25Kg for EV-50

c.) Shape: a viewing window, a take out port and a shutter to be fitted

3.1.7.) Loading of PVC: By manual (auto-loading is optional)

 

3.2.) Temperature controller:

3.2.1.) Type: Main control panel installed in the support stand, operation panel mounted near the cross head position for easy operation

3.2.2.) Temperature controller: PID type ±1.

3.2.3.) No. of temperature controller: 4 sets total

        Cylinder zone: 3 sets

        Injection point: 1 set

3.2.4.) Heater:

        Cylinder: stainless steel band type 3 sections

        Injection point: 1 set

3.2.5.) Cooling: fan cooling

a.) Cylinder: by 3 pcs of square cooling fans attached on the cover of cylinder.

b.) Injection pointed: by natural cooling

 


3.2.6.) Application of operation panel:

a.) Power source control

b.) Heating control

c.) Ampere/voltage meter

d.) Temperature controller

 

3.3.) Portable stand:

3.3.1.) Type: support stand with free rotating and forward/backward moving device, machine is very easy to mount with main extruder.

3.3.2.) Center height adjust: done by air cylinder for small adjust during joint work between injection point and the main extruder for precision adjusting

90mm extruder

90mm extrusion

90mm extrusion line

90mm pvc extrusion line

120mm extruder

120mm extrusion

120mm extrusion line

120mm pvc extrusion line

150mm extruder

150mm extrusion

150mm extrusion line

150mm pvc extrusion line

200mm extruder

200mm extrusion

200mm extrusion line

200mm pvc extrusion line

32mm extruder

32mm extrusion

32mm extrusion line

32mm pvc extrusion line

75mm extruder

75mm extrusion

75mm extrusion line

75mm pvc extrusion line

60mm extruder

60mm extrusion

60mm extrusion line

60mm pvc extrusion line

200mm extruder

200mm extrusion

200mm extrusion line

200mm pvc extrusion line

3.4.) Triangle stand: (Option)

3.4.1.) Optional order for EV-32V 32mm Color stripping extruder incase of small space occupied propose

3.4.2.) Type: portable type with triangle legs

3.4.3.) Height adjust: with a gear lack on the support stand, height of extruder is adjusted by a handle wheel

3.4.4.) Triangle leg: with moving roller and fix bolt

1.] Main Specification:

1.1.) Application: PVC, XLPE insulation/sheathing.

1.2.) Dia. of screw: 90mm OD.

1.3.) Cable size: 5-25mm/OD.

1.4.) Cross head: Adjustable type
 For cable size 45mm/OD Max. (or buyer’s request)

1.5.) Operation panel: MMI+PLC (CCCS: central computer control system)

1.6.) Driven motor: 75HP DC motor

1.7.) Machine direction: Right Hand (Customer's option)

1.8.) Functions of "CCCS" system: MMI+PLB.

1.8.1.) Machine lay-out drawing

1.8.2.) Extruder layout drawing

1.8.3.) Capstan layout drawing

1.8.4.) Take-up layout drawing

1.8.5.) Extrusion temperature setting and indicating

1.8.6.) PVC/XLPE material temperature indicating

1.8.7.) Screw RPM display

1.8.8.) Line speed display

1.8.9.) DC motor RPM display

1.8.10.) DC motor Ampere display

1.8.11.) Cable length counting

1.8.12.) Failure indicating

1.8.13.) Speed or RPM percentage(%) display

1.8.14.) Pitch for take-up traverser display

1.8.15.) Recipe management system:

          The parameters group can be set and stored in memory

          thus, it would be able to recall the parameters once

          it was stored in the memory by user, the parameters

          of this group is shown as following:


1.8.16.) Extrusion temperature

1.8.17.) Cable diameter

1.8.18.) Number of pair of cable

1.8.19.) Potention meter position of extruder

1.8.20.) Potention meter position of capstan

1.8.21.) Potention meter position of take-up

1.8.22.) Potention meter position of traverser

1.9.) Operation direction: Right hand machine (from left to right)

 

2.] Machine Compositions:

2.1.) 2000mm Floor gate type pay-off stand................................ 1 set

2.2.) Wire straightener.................................................................... 1 set

2.3.) Vacuum device for X-head.................................................... 1 set

2.4.) 90mm extruder main body..................................................... 1 set

2.5.) 45mm/OD adjustable type X-head....................................... 1 set

2.6.) Temperature controller........................................................... 1 set

2.7.) Hopper dryer and auto-loader............................................... 1 set

2.8.) Laser dia. Detector meter..................................................... 1 set

2.9.) Water cooling trough.............................................................. 1 set

2.10.) 5/30KV spark tester............................................................. 1 set

2.11.) 500Kg haul off caterpillar..................................................... 1 set

2.12.) 2000mm floor gate type take up stand.............................. 1 set

2.13.) Motors with control panel..................................................... 1 set

2.14.) CCCS: MMI+PLC control system....................................... 1 set

2.15.) Spare parts........................................................................... 1 set

 

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